Investigation into Mechanism of Hydrogen Induced Cracking Failure in Carbon Steel: A Case Study of Oil and Gas Industry

Asadipoor, Mohsen; Pourkamali Anaraki, Ali; Kadkhodapour, Javad; Sharifi, Seyed Mohammad Hosein; Barnoush, Afrooz

doi:10.22050/ijogst.2020.210113.1529

Investigation into Mechanism of Hydrogen Induced Cracking Failure in Carbon Steel: A Case Study of Oil and Gas Industry

Document Type : Research Paper

Authors

Mohsen Asadipoor ¹^{, 2}

Ali Pourkamali Anaraki ³

Javad Kadkhodapour ⁴

Seyed Mohammad Hosein Sharifi ⁵

Afrooz Barnoush ⁶

¹ Ph.D. Candidate, Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, IranMechanical and Industrial Engineering, Norwegian University of Science and Technology, Trondheim, Norway

² Ph.D. Candidate, Department of Mechanical and Industrial Engineering, Norwegian University of Science and Technology, Trondheim, Norway

³ Associate Professor, Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, Iran

⁴ Associate Professor Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, Iran

⁵ Assistant Professor, Department of Mechanical Engineering, Petroleum University of Technology, Abadan, Iran

⁶ Professor, Department of Mechanical and Industrial Engineering, Norwegian University of Science and Technology, Trondheim, Norway

https://doi.org/10.22050/ijogst.2020.210113.1529

Abstract

Abstract
Although the hydrogen induced cracking (HIC) is recognized as one of the destructive modes for pipeline and component steels serving in sour environments, the behavior of the HIC is still not fully understood. On the other hand, although many efforts have been made to identify the effects of hydrogen on laboratory steel specimens, the study of actual industrial samples has received less attention. In this paper, we have studied the mechanism of the HIC in a damaged pipe of a real case study of the oil and gas industry (finger type slug catcher) using detection, characterization, and microstructural investigation methods. The detection of the HIC in the specimens by advanced ultrasonic techniques, failure analysis using tensile tests, chemical composition analysis, optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), and energy-dispersive spectroscopy (EDS) techniques and their correlation with the microstructure, type, and morphology of the inclusions were conducted. The results indicated that the value of elements, especially carbon (0.13 wt %) and manganese (1.44 wt %), satisfies the requirement of API 5L specification. Furthermore, the inclusions, such as elongated manganese sulfide and spherical aluminum oxide, and the pearlite grains or the interfaces of the ferrite–pearlite phases played an essential role in the HIC phenomenon as nucleation and propagation places of cracks. It was also observed that HIC cracks were mostly initiated and propagated through the center or near the center of a cross-section of specimens. This region was a segregated zone where the center segregation of elements has occurred. Finally, we recognized a linear correlation between the HIC susceptibility and hardness value in steel, where by moving away from the cracks (1800 µm) to the crack edges, the hardness value increased significantly (179–203 HV), confirming the diffusion of hydrogen into hydrogen traps.

Highlights

The mechanism of HIC is studied in a finger type slug catcher using advanced ultrasonic techniques and microstructural investigation methods.
The inclusions such as elongated manganese sulfide and spherical aluminum oxide, the pearlite grains, or the interfaces of the ferrite–pearlite phases play an essential role in the HIC phenomenon as nucleation and propagation places of cracks.
HIC cracks mostly initiate and propagate through the center of a cross-section of specimens. This region is a segregated zone where center segregation of the elements occurs.
A linear correlation between HIC susceptibility and hardness value is recognized in steel, where by moving from distances away from the cracks (1800 µm) to the crack edge, the hardness value increases significantly (179–203 HV), confirming the diffusion of hydrogen into hydrogen traps.

Keywords

Energy Dispersive Spectroscopy

Finger Type Slug Catcher

Field Emission Scanning Electron

Microscopy Hydrogen Induced Cracking

Subjects

Technical Inspection Engineering

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