Niloufar Bahramipanah; Iman Danaee; Maryam Kanani; Mohammad Hosein Maddahy
Abstract
As an alternative to chromate conversion coatings, rare-earth coatings especially cerium, because of the low toxicity, have attracted considerable attention. Using dip immersion method, cerium-based conversion coating was deposited on aluminum 2024. Corrosion resistance was studied in 3.5 wt.% NaCl solution ...
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As an alternative to chromate conversion coatings, rare-earth coatings especially cerium, because of the low toxicity, have attracted considerable attention. Using dip immersion method, cerium-based conversion coating was deposited on aluminum 2024. Corrosion resistance was studied in 3.5 wt.% NaCl solution using potentiodynamic polarization, electrochemical impedance spectroscopy, and surface methods. The coated samples revealed a considerable decrease in corrosion rate and with increasing immersion time up to 1200 s, the coating resistance increased. Electrochemical impedance data showed that the aluminum charge transfer resistance was increased in the existence of cerium oxide conversion coatings. Using energy dispersive spectroscopy (EDS) and scanning electron microscopy (SEM), the chemical composition and surface morphology were also evaluated.
Iman Mirzaie Goodarzi; Mansour Farzam; Mohammad Reza Shishesaz; Davood Zaarei
Abstract
The influence of increasing the SiO2/K2O molar ratio on the electrochemical action of a waterborne potassium silicate zinc-rich coating was investigated by means of electrochemical impedance spectroscopy (EIS) and corrosion potential (Ecorr) measurements. The EIS results showed that increasing the SiO2/K2O ...
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The influence of increasing the SiO2/K2O molar ratio on the electrochemical action of a waterborne potassium silicate zinc-rich coating was investigated by means of electrochemical impedance spectroscopy (EIS) and corrosion potential (Ecorr) measurements. The EIS results showed that increasing the SiO2/K2O molar ratio in the range of 3.135 to 5 by the addition of nano-SiO2 to the resins improved the resistance of coatings; however, higher molar ratios showed an adverse effect. Moreover, the alkali silicate binder of the sample with a SiO2/K2O molar ratio of 5 was improved by adding 5, 10, and 15 wt.% of acrylic resin and acrylic/styrene copolymer to potassium silicate resin. These formulated coatings were sprayed over carbon steel plates and the adhesion and morphology of these primers were evaluated by pull-off, cross cut, and scanning electron microscopy tests. Electrochemical measurements showed that the sample with a SiO2/K2O molar ratio of 5 had better corrosion properties than the other samples. Adhesion and SEM tests also showed that B1 and C2 with respectively 5 and 10% acrylic derivatives had less holes, cracks, and better adhesive properties.