Document Type : Research Paper

Authors

1 M.S. Student, Department of Chemical Engineering, Mahshahr Branch, Islamic Azad University, Mahshahr, Iran

2 Assistant Professor, Department of Technical Inspection, Petroleum University of Technology, Abadan, Iran

3 Associate Professor, Department of Technical Inspection, Petroleum University of Technology, Abadan, Iran

Abstract

Corrosion results in hazardous and expensive damage to pipelines, vehicles, water and wastewater systems, and even home appliances. One of the most extensively practical methods for protecting metals and alloys against corrosion is to use organic inhibitors. The inhibition capability of 2-Mercaptobenzothiazole (2-MBT) against the corrosion of carbon steel in a 2 M NaCl solution was examined by Tafel polarization. By using 2-Mercaptobenzothiazole both the cathodic and anodic reactions are delayed through chemical and physical adsorption and blocking the active corrosion sites. Based on the polarization curves, it was indicated that by increasing the inhibitor concentration, the inhibition efficiency increases up to 70% at room temperature, and it improves at higher temperatures. The adsorption of 2-Mercaptobenzothiazole was based on the Langmuir adsorption isotherm. The enthalpies of activation were determined to be around +50 kJ.mol-1. The endothermic nature of the steel dissolution procedure is reflected by the positive symbols of the enthalpies (ΔH) of activation process. The determined  values range from -32.69 to -35.81 kJ.mol-1, which shows both electrostatic adsorption and the chemisorption of the adsorption mechanism. The calculated entropy of adsorption was 78 J.mol-1.K-1 indicating the increment in the solvent entropy and a more positive water desorption entropy.

Keywords

Main Subjects

1. Introduction

Corrosion is a logically happening phenomenon which, due to a reaction with its environment, depreciates a metallic material or its features. Serious and expensive damage are caused by corrosion in different structures such as pipelines, public buildings and bridges, vehicles, water and wastewater systems, and even home appliances. It is one of the most severe problems in the oil and gas industry too. For protecting metals and alloys against corrosion, the use of organic inhibitors is a key practical method, since, by adding inhibitors, the industrial process is not disrupted (El-Taib Heakal et al., 2011). It has been demonstrated that sulfur- and/or nitrogen-containing heterocyclic compounds with different substituents are considered as the operative corrosion inhibitors in various solutions over a wide pH range (El-Taib Heakal et al., 2011). To reduce the oxidation or/and reduction corrosion reactions, an inhibitor must travel in water molecules from the metal surface and interact with anodic or/and cathodic reaction sites to prevent the transportation of water and corrosion active species on the surface. Normally, the ability of an organic compound to inhibit corrosion is influenced by its efficiency to adsorb on a metal surface. The nature of the metal surface and the electronic structure of inhibiting molecules affect the protective nature of the adsorbed compact barrier film (El-Taib Heakal et al., 2011). The functional groups attached to aromatic rings contribute to the adsorption of the organic compounds (Shukla et al., 2010). Through blocking the active surface sites, these compounds reduce the corrosion rate. Organic inhibitors can cause four kinds of adsorption at a metal/solution interface: 1. electrostatic attraction between the charged molecules and charged metal, 2. interaction between metal and uncharged electron pairs in the molecule, 3. interaction between metal and p-electrons, and 4 a combination of the first and third adsorption methods (Naqvi et al., 2011). In the present work, the inhibitive effect 2-Mercaptobenzothiazole is investigated for C-steel corrosion in NaCl solutions using Tafel polarization method. The impacts of inhibitor concentration and temperature on the effectiveness of the examined compound and on the corrosion inhibition behavior were studied. Using the following equations, the degree of surface coverage (θ) and inhibition efficiency are determined at different concentrations of inhibitor (Hosseini et al., 2008; Negm et al., 2010)

 

(1)

 

(2)

where, IE represents the inhibition efficiency;  and  stand for the corrosion current densities calculated by the intersection of the extrapolated Tafel lines and the corrosion potential for mild steel in uninhibited and inhibited NaCl solutions respectively.

Polarization resistance (Rp) values were obtained from the slope of the polarization curve and calculated utilizing Stern–Geary equation as follows (Migahed et al., 2008; Keles et al., 2011):

 

(3)

By raising temperature from the normal point, the thermodynamic elements of activation procedure and adsorption can be determined at various concentrations of inhibitor. Based on Arrhenius equation, the apparent activation energy (Ea) of metal corrosion in both media (blank/uninhibited and inhibited) can be determined as follows (Herrag et al., 2010):

 

(4)

 

(5)

where, Ea is the apparent activation energy of corrosion and R is the universal gas constant; A represents the Arrhenius pre-exponential factor, and h stands for the Plank’s constant; N shows the Avogadro Number;  and  represent the entropy of activation and the enthalpy of activation.

2. Experimental methods

2.1. Materials

In all the tests, a three-electrode glass cell was utilized. As the counter electrode and reference electrode, a platinum electrode and a saturated calomel electrode (SCE) were used respectively. The working electrode (WE) was considered in the shape of a disc cut of steel with a geometric area of 1 cm2. To ensure the same surface roughness, the test electrode was first polished using 1000 and 1500 grade emery paper, and was then rinsed with distilled water. The open circuit potential (OCP) of the working electrode was determined vs. time until achieving a quasi-stationary value before the polarization experiments.

The tests were performed in a stagnant 2 M NaCl solution without any inhibitor and in the presence of various concentrations of 2-Mercaptobensothiazole as a corrosion inhibitor. Figure 1 represents the molecular structure of 2-MBT. All the prepared chemicals having a reagent grade (Merck) were utilized without more purification, and all the solutions were prepared using distilled water. The tests were conducted at various temperatures of 25, 45, and 65 °C.

 

Figure 1

The chemical structure or 2-Mercaptobenzothiazole.

2.2. Methods

Using an electrochemical measurement system, polarization curves were recorded (potentiostat– galvanostat model Autolab controlled by a PC equipped with the Nova1.8 Software). Polarization curves vs. SCE were recorded at a constant sweep rate of 1 mV.s-1 from -250 mV to +250 mV. From the Tafel region of cathodic and anodic branch of polarization curves, the cathodic and anodic Tafel slops (βc and βa) were determined respectively.

3. Result and discussion

3.1. Potentiodynamic polarization measurements

Anodic and cathodic polarization plots of mild steel are presented in Figure 2 in a 2 M NaCl solution with and without 2-Mercaptobenzothiazole at different concentrations and at various temperatures of 25, 45, and 65 °C. The electrochemical corrosion kinetic parameters, including corrosion potential (Ecorr vs. SCE), cathodic and anodic Tafel slopes (βa and βc), corrosion current density (Icorr), surface coverage degree (ϴ), and inhibition efficiency (IE) provided by the extrapolation of the Tafel lines are tabulated in Table 1.

Both cathodic and anodic currents decrease by adding 2-Mercaptobenzothiazole to the corrosive media. The existence of the inhibitor results in the reduction in the corrosion current density and corrosion rate of steel. However, the corrosion potential nearly remains the same compared to the blank solution. These findings represent that 2-MBT can be categorized as a mixed-type corrosion inhibitor. In the presence of inhibitor, the cathodic branches show the parallel lines indicating that the hydrogen evolution mechanism is not modified by raising 2-Mercaptobenzothiazole concentration, and the reduction at steel surface is controlled by charge transfer (Hoseinzadeh et al., 2013).

According to Table 1, the reduction in either Icorr or the corrosion rate (CR) at an incremented concentration is mostly caused by an increase in the polarization resistance (Rp).

Table 1

Electrochemical parameters obtained from the polarization curves of the 2-Mercaptobenzothiazole at different temperatures.

Corrosion Rate (Mpy)

ϴ

IE(%)

 (Ω cm2)

βA (mV.dec-1)

βC (mV.dec-1)

 (mV vs. SCE)

(µA.cm-2)

Concentration (M)

Temperature(°C)

1.147

_

_

13.61

153

162

420

2.51

0

25

0.616

0.4629

46.29

21.71

130

140

440

1.348

1×10-4

0.512

0.5529

55.29

23.11

117

122

430

1.122

3×10-4

0.416

0.6366

63.66

28.67

123

118

430

0.912

5×10-4

0.434

0.6215

62.15

27.30

118

121

450

0.95

1×10-3

0.361

0.6852

68.52

25

90

92

450

0.79

2×10-3

5.127

_

_

2.331

119

122

420

11.22

0

45

2.87

0.4385

43.85

3.886

108

118

460

6.30

1×10-4

1.818

0.6452

64.52

5.96

105

114

380

3.98

3×10-4

1.695

0.6693

66.93

5.003

85

86

410

3.71

5×10-4

0.95

0.8146

81.46

10.702

96

110

430

2.08

1×10-3

0.85

0.8342

83.42

10.11

77

99

420

1.86

2×10-3

18.19

_

_

0.626

103

130

390

39.81

0

65

12.01

0.3393

33.93

0.877

102

111

400

26.30

1×10-4

6.30

0.6533

65.33

1.20

99

102

390

13.80

3×10-4

4.57

0.7488

74.88

1.67

74

81

420

10

5×10-4

4.78

0.7370

73.70

1.63

83

75

420

10.47

1×10-3

2.68

0.8522

85.22

2.638

70

73

390

5.88

2×10-3

 

 

Figure 2

Anodic and cathodic polarization curves (Tafel curves) for steel in a 2 M NaCl solution at different temperatures of a) 25 °C, b) 45 °C, and 65 °C; and at various concentration of 2-Mercaptobbenzothiazole: 1) 0, 2) 1×10-4, 3) 3×10-4, 4) 5×10-4, 5) 1×10-3, and 6) 1×10-3 M.

3.2. Effect of temperature

The change in corrosion rate versus temperature was also investigated with and without 2-MBT in a 2 M NaCl solution. Hence, polarization readings were conducted at various temperatures at different concentrations of 2-Mercaptobenzothiazole (Figure 2). In addition, Tables 1 lists the extracted and summarized electrochemical elements. It is evident that by incrementing temperature in both solutions, both Icorr values and efficiency values increase. According to Figure 2, increasing temperature does not significantly affect the corrosion potentials; however, it leads to a higher corrosion rate (Icorr).

Figure 3 depicts the Arrhenius plots for the corrosion rate of steel. From the slope of ln (Icorr) versus 1/T plots, the values of apparent activation energy of corrosion (Ea) were calculated for mild steel in a 2 M NaCl solution at different concentrations of 2-Mercaptobenzothiazole as also represented in Table 2. Radovici reported that a decrease in Ea in the presence of the inhibitor compared to blank solution led to chemisorption (Hoseinzadeh, et al.2013). The chemical adsorption is caused by creating a coordinated bond between the d-orbital of iron and inhibitor molecules on the surface of steel via a lone pair of electrons of N, S, and/or O atoms. It was explained by Szauer and Brand that the reduction in activation energy can be attributed to a significant increment in the adsorption of inhibitor on the steel surface at an increased temperature.

 

Figure 3

Arrhenius plots of steel corrosion rates (Icorr) in a 2 M NaCl solution at different concentrations of 2-Mercaptobenzothiazole: 0) 0, 1) 1×10-4, 2) 3×10-4, 3) 5×10-4, 4) 1×10-3, and 5) 1×10-3 M.

A plot of ln(Icorr/T) against 1/T is provided in Figure 4. Table 2 also represents the values of ΔH and ΔS obtained from the straight lines with a slope of (−ΔH/R) and an intercept of ln(R/Nh) + ΔS/R. In the system, the endothermic nature of the steel dissolution process is reflected by the positive symbols of the enthalpies (ΔH). It is inferred from the negative values of entropies that the activated complex in the rate determining phase shows a relation rather than a dissociation step, meaning a reduction in disordering on going from reactants to the activated complex (Herrag et al., 2010). Table 2 lists the values of the standard free energy of activation, , at various temperatures. The positive values of ΔH and  indicate an endothermic process of the dissolution reaction in the NaCl solution.

 

Figure 4

Typical Arrhenius plots of ln(Icorr/T) vs 1/T for carbon steel in a 2 M NaCl solution at different concentrations of 2-Mercaptobenzothiazole: 0) 0, 1) 1×10-4, 2) 3×10-4, 3) 5×10-4, 4) 1×10-3, and 5) 1×10-3 M.

Table 2

Corrosion kinetic parameters for steel in a 2 M NaCl solution at different concentrations of 2-Mercaptobenzothiazole.

(kJ.mol-1)

(kJ.mol-1.K-1)

(kJ.mol-1)

A
(µA.cm-2)

(kJ.mol-1))

Concentration (M)

65 °C

45 °C

 25 °C

73.61

72.51

71.41

-0.055

55.02

7.20×1010

57.42

0

76.28

75.26

72.24

-0.051

59.04

4.36×1010

61.72

1×10-4

74.77

73.29

71.81

-0.074

49.75

4.85×108

50.40

3×10-4

77.79

75.99

74.19

-0.090

47.36

1.08×108

49.69

5×10-4

75.96

74.24

72.52

-0.086

46.88

2.94×108

49.83

1×10-3

76.96

74.70

72.44

-0.113

38.75

6.56×107

41.67

2×10-3

3.3. Thermodynamic adsorption parameters

Through adsorption isotherm, basic thermodynamic information on the interaction between metal surface and inhibitor molecules can be provided which is utilized for the thermodynamic calculations of inhibitor adsorption (Betiss et al., 2005). Various adsorption isotherms, including Langmuir, Temkin, Ei-Away, Bockris-Swinkels, Flory-Huggins, and Frumkin exist (Ghanbari et al., 2010). By exploiting the thermodynamic data obtained from the isotherms, the kind of inhibitor adsorption, i.e. chemisorption or physisorption, can be distinguished. The exchange of water molecules with inhibitor molecules on the metal surface can show the organic inhibitor adsorption at the metal/solution interface (Aljourani et al., 2009).

Org(sol) + nH2O(ads) → Org(ads) + nH2O(sol)

where, Org(sol) is inhibitor molecules dissolved in solution, and Org(ads) represents inhibitor molecules adsorbed on the metal surface. Moreover, H2O(sol) and H2O(ads) respectively are the water molecules and water molecules adsorbed on the metal surface in solution, and n stands for the size ratio indicating the number of water molecules exchanged for inhibitor molecules.

Numerous adsorption isotherms, including Freundlich, Temkin, Flory–Huggins, and Langmuir isotherms were evaluated to explain the adsorption of 2-Mercaptobenzothiazole on the steel surface. Employing the Langmuir adsorption isothermal equation, the best agreement was obtained as follows:

 

(6)

where,  represents the concentration of the inhibitor, and  is the adsorptive equilibrium constant;  also shows the degree of the surface coverage of inhibitor molecules. According to Figure 4, the plot of  versus  leads to a straight line with a correlation coefficient of over 0.99, indicating that the adsorption of these inhibitors matches Langmuir adsorption isotherm in an acidic solution.

 values can be obtained from the intercept of  versus  curves (see Figure 5).  is associated with the standard free energy of adsorption using the following equation (Herrag et al., 2010).

 

(7)

where, the constant 55.5 represents the molar concentration of water in solution, and R is the universal gas constant. Using Equation 7, various values of  for 2-Mercaptobenzothiazole were obtained as a function of temperature in the range of 298–323 K. Table 3 summarizes the determined values of  and  at various temperatures.

Table 3

Thermodynamic parameters of the adsorption of 2-Mercaptobenzothiazole on the steel in a 2 M NaCl solution at different temperatures.

 (kJ.mol-1)

 (M-1)

T (K)

-32.69

9708

298.15

-34.23

7575

318.15

-35.81

6172

338.15

The negative sign and high values of  show that 2-Mercaptobenzothiazole molecules are intensely and immediately adsorbed on the steel surface. In general, the absolute values of  up to 20 kJ.mol-1 are in agreement with physisorption while those around 40 kJ.mol-1 or higher are related to chemisorption. This is caused by sharing or transferring of electrons from organic molecules to the metal surface to create a coordinate kind of metal bonds (Outirite et al., 2010). Herein, the calculated  values range from -32.69 to -35.81 kJ.mol-1, which indicates that the adsorption mechanism of 2-Mercaptobenzothiazole is both electrostatic adsorption (ionic) and chemisorption (molecular) on mild steel in a 2 M NaCl solution at the considered temperatures (Ali et al., 2008). Coordinate covalent bonds can be formed between the electron pairs of unprotonated N atom and S atom of the thiazole ring and the metal surface (Hoseinzadeh et al., 2013).

Using the enthalpy () and entropy () of adsorption, the corrosion inhibition of 2-Mercaptobenzothiazole for steel can be better clarified; to this end, the following integrated van’t Hoff equation is used:

 

(8)

By plotting  against 1/T, the enthalpy and entropy of adsorption can be obtained. The straight lines are achieved at an intercept equal to  and at a slope equal to . Table 4 tabulates the calculated values of the entropy of adsorption and the heat of adsorption. Furthermore, to calculate the enthalpy of adsorption, Gibbs-Helmholtz equation can be used (Noor et al., 2007):

 

(9)

Integrating Equation 9 can lead to:

 

(10)

The obtained value of  is listed in Table 4. It is observed that the value of the enthalpy of adsorption in Gibbs-Helmholtz equation is consistent with the one obtained via van’t Hoff equation. As observed in Table 4, the positive symbol of ΔSads indicates the substitution process, which can be recognized by the increased solvent entropy and more positive water desorption entropy. It is also explained by an increment in disorders caused by more water molecules, which can be desorbed from the metal surface via one inhibitor molecule (Donahue et al., 1965). An endothermic adsorption process (ΔHads > 0) is ascribed unequivocally to chemisorption, and either physisorption, or chemisorption, or a mixture of both processes may be involved in an exothermic adsorption process (ΔHads < 0). According to the results of this work, it is inferred from the calculated  and  values of 2-Mercaptobenzothiazole that the adsorption mechanism is not entirely physical or chemical, and there is a combination of physisorption and chemisorption at the inhibitor and metal surface (Jafari et al., 2013).

Table 4

Thermodynamic and equilibrium adsorption parameters of the adsorption of 2-Mercaptobenzothiazole on the steel surface in a 2 M NaCl solution.

 (kJ.mol-1.K-1)

 (kJ.mol-1)

Different thermodynamic equations

-

-9.25

Gibbs-Helmholtz equation

0.078

-9.56

van’t Hoff equation

 

 

Figure 5

Langmuir isotherm adsorption model of 2-Mercaptobenzothiazole on the surface of steel in a 2 M NaCl solution.

4. Conclusions

  1. 2-Mercaptobenzothiazole plays a key inhibition role in the corrosion of carbon steel in a 2 M NaCl solution. Its inhibition efficiency depends both on the concentration of the inhibitor and temperature. By increasing the inhibitor concentration up to 70% and increasing temperature, the inhibition efficiency rises.
  2. By incrementing the temperature, corrosion current density is increased; however, the corrosion rate is lower when 2-Mercaptobenzothiazole is used.
  3. It is demonstrated in the polarization measurements that 2-Mercaptobenzothiazole, by inhibiting both the anodic metal dissolution and the cathodic reactions, shows a behavior similar to a mixed-type corrosion inhibitor.
  4. Through Langmuir adsorption isotherm, the adsorption of 2-Mercaptobenzothiazole molecules on carbon steel surface was explained. The values of  and  were determined to be around 7×103 and -34 kJ.mol-1 respectively. By employing thermodynamic adsorption elements, it was shown that through a spontaneous exothermic procedure, the inhibitor is adsorbed, and both physisorption and chemisorption processes can be proposed for this compound.

The entropy of adsorption was calculated to be 78 J.mol-1.K-1. With the positive value of entropy, an increased solvent entropy and further positive water desorption entropy were indicated. The enthalpies of the activation procedure were computed to be about +50 kJ.mol-1, representing the endothermic nature of the steel dissolution procedure.

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